Improve Denim Jeans Processing Craft by CO2 Laser

Every human being needs to wear clothes. Therefore the apparel/garments/textile industry is one of the most essential service providers in this world. Mimowork LLC provides fabrics Laser Cutting Machine especially using in denim jeans industry. 

Improve Denim Jeans Processing Craft by CO2 Laser

The majority of the people want to look good in appearance by wearing designer and customized clothes. Therefore the denim jeans industry has to meet the requirements and aspirations of these users. 

The laser technique is being applied in jeans because it is an ideal surface treatment for design applications without the usage of chemicals and water.

The following are some of the advantages of laser applications in the denim industry. 

(i) Laser marking, laser engraving and laser cutting can be combined in one step 

(ii) No mechanical wear of tools in laser-based process, hence better precision in outcome  

(iii) No fixation of material is required due to force-free processing by lasers

(iv) No fabric fraying in synthetic fiber due to the formation of fused edges

(v) The laser-based process is clean and lint-free.

By using Mimowork’s laser system is possible to create a worn-out look on denim, which could be an alternative method to conventional processes. As an Insulation materials Laser Cutting Machine supplier, Mimowork’s CO2 laser is a suitable tool for the discoloration of indigo-dye on denim fabric. In comparison with conventional techniques of processing denim fabric, a laser beam provides us with some advantages: it is environmentally friendly with respect to the consumption of chemical agents, has low water consumption, and offers the flexibility of the process and replications of design.

Mimowork’s Laser Solution — Improving The Productivity

Companies in the aerospace, filtration, automotive and other related industries are constantly seeking solutions to optimize the utilization of complex and expensive composite materials and technical fabrics. Mimo’s unique designed solution can quickly and smoothly perform tasks, eliminate repeated waste and avoid errors, and at the same time ensure that the overall process has complete compatibility. Our company provides Industrial fabric Laser Cutting Machine.

Mimowork's Laser Solution --- Improving The Productivity

MIMO ensures more efficient use of composite materials. MIMO’s automatic nesting solutions ensure that manufacturers use more costly and complex materials more efficiently. It can automatically perform tedious and repetitive tasks, thereby allowing skilled workers to perform more valuable work. The automatic nesting function saves time in preparing the data and greatly reduces the risk caused by human error.

Mimowork's Laser Solution --- Improving The Productivity

MIMO assists various industries to achieve high output, ensure excellent product quality, and improve traceability. MIMO’s solution can reduce the spacing between each slice, while ensuring fast and high-quality tailoring, assisting various industries to achieve high yields, ensuring excellent product quality, and improving traceability. “Traceability” may be an industry responsible for some industries that use composite materials. By adding an inkjet system and inkjet printing labels on the sections, MIMO’S solution ensures that users get satisfactory results. After the material is cut, the unloaded parts are also labeled with different colors on the operation screen, which greatly simplifies the process and reduces the risk of errors. 

Mimowork's Laser Solution --- Improving The Productivity

As a Laser Cutting Machine Manufacturer, MIMO assists change in different industries and fields to achieve excellent operational management capabilities. From implementation to the continuous and continuous improvement of its process, MIMO continues to provide support to customers so that customers can overcome the challenges we face. Through the corresponding improvement of project management, MIMO will work closely with customers to develop a customized development plan. Through customized solutions combined with practical training, users can operate as quickly as possible while maintaining high efficiency.

Mimowork's Laser Solution --- Improving The Productivity

Enhancing your business with laser cutter

Intelligent Production or Industrial 4.0 doesn’t need to be complicated or unreachable as it sounds. MIMOWORK specifically serves small and medium-sized factories and helps upgrade production mode by implanting laser technology into manufacturing procedures. In this article, we give you an insight into the benefits a Digital Laser Die Cutting Machine can bring to your business.

1. When size matters

With the forming of the global market, more much competing and more demands of personal products, the way of Make-To-Stocks (MTS) is changed to Make-To-Order (MTO). As a result of MTO, orders come in all sizes – small and large – and they all require proper finishing. Not to discuss the defects of manual processing, we shall focus on the point where a flatbed cutter can come in “handy”, to not only shorten you precious time but save your money as well.

With MIMOWORK, you can obtain excellent accuracy using automated laser systems. A flatbed laser cutter would be your best workmate, especially when you want to cut a wide variety of materials and applications. MIMOWORK’s range of flatbed cutter sizes can serve each and everyone and we will help you decide which laser system suits best for you.

2. Cut a large variety of jobs with the same flatbed cutter

If you aspire to grow your business, you have to be ready to take on any job. Whether this means cutting 1.000 embroidery patches of the same size or few material samples for an upcoming promotion, you need a system that is cut out for any job, each time again.

PP Laser Cutter

The list below is merely a fragment of what a MIMOWORK flatbed can finish for you:

· Apparel and sportswear

· Automotive Interior Upholstery

· Abrasive Papers

· Patches and flags

· Filter Cloth

· Fabric Air Dispersion

· Insulation Materials

· Textiles (Mesh fabrics, flags, banners,…)

3. Optimize your workflow with these media handling features

Did you know that your future MimoWork PP laser cutter has many features to improve your workflow? The turnover time to make each order will be greatly shortened with these features!

Digital Laser Die Cutting Machine

Get your production up and running with the following options:

· The Auto Feeder can hold the roll flexible materials and continually deliver materials into the machine.

· The Enclosed Doors make the processing safer and reduce stimulating air and dust that may be generated during processing.

· The Marking Systems can draws graphics and labels on your material.

· The Honeycomb Conveyor makes continuous processing of your products.

· The Red Light position can check whether your roll material on both sides is aligned.

· The Automatic Oiler can oil the track and rack to avoid them rusting.

4. Automated Software to make your workflow even more efficient

If you want to boost efficiency, MIMOWORK’s Auto Maker Software will help to deliver fast with uncompromised quality. Our nesting software with the help of which your cutting files will perfectly be placed on the material. You will optimize the exploitation of your area and minimize your material consumption with the powerful nesting module.

Laser Cutting Machine

Laser Cutting Machine manufacturer offers a robust, versatile and flexible finishing solution, which will help companies to increase their productivity, to provide their customers with a high quality finished product.

The right working table for every application

The multifunctional table concept allows optimal configuration for all engraving and cutting applications. Depending on the application the ideal table can be selected and changed easily and quickly for highest processing quality and productivity. As a Nylon Laser Cutting Machine manufacturer, we share with you.

For example, foils or paper require a vacuum table with high exhaust power levels in order to achieve optimum results. When cutting acrylics, however, in order to avoid back reflections, it requires as few contact points as possible. In this case, an acrylic cutting grid or acrylic slat cutting table would be suitable.

Fabrics Laser Cutting Machine

1. Aluminum Cutting Grid Table

This cutting table is the perfect solution for all general cutting tasks. It is suitable for a variety of cutting tasks with parts smaller than 100 mm, as these remain in a flat position after the cut. The table has more support points compared to the aluminum slat cutting table.

2. Aluminum Slat Cutting Table

The cutting table with aluminum slats is ideal for cutting thicker materials (8 mm thickness) and for parts wider than 100 mm. Lamellas can be placed individually, consequently the table can be adjusted to each individual application.

3. Acrylic Cutting Grid Table

The special acrylic grid prevents back reflection. It is therefore ideal for cutting acrylics, laminates or plastic films with parts smaller than 100 mm, as these remain in a flat position after the cut.

4. Acrylic Slat Cutting Table

The cutting table with acrylic lamellas prevents reflection during cutting. This table is particularly used for cutting thicker materials (8 mm thickness) and for parts wider than 100 mm. The number of supporting points can be reduced by removing some of the lamellas individually, depending on the job.

5. Vacuum Table

The vacuum table fixes various materials to the working table using a light vacuum. This ensures correct focusing over the entire surface and as a consequence better engraving results are guaranteed. In addition it reduces the handling effort associated with mechanical mounting.
The vacuum table is the right table for thin and lightweight materials, such as paper, foils and films that generally do not lay flat on the surface.

6. Ferromagnetic table

The ferromagnetic construction allows mounting thin materials such as paper, films or foils with magnets to ensure an even and flat surface. Even working is essential for achieving optimal results for laser engraving and marking applications.

7. Honeycomb Cutting Tabletop

The honeycomb tabletop is especially suitable for applications that require minimal back reflections and optimum flatness of the material, like for example the cutting of membrane switches. The honeycomb tabletop is recommended in use with a vacuum table.

MimoWork goes deep to understand every client’s manufacturing process, technology context and sector dynamics. We analyze the unique business needs of each client, run the sample tests and evaluate each case for the purpose of providing responsible advice. To cut material like abrasive paper, polyester, aramid, fiberglass, wire mesh cloth, foam, polystyrene, fiber cloth, leather, nylon cloth and many others, MimoWork offer different solutions with the most suitable configuration to meet the customer’s needs. Our company also sells fabrics Laser Cutting Machine.

Choose a metal laser tube or a glass laser tube? Revealing the difference between the two

When it comes to looking for a CO2 laser machine, considering plenty of primary attributes is really important. One of the primary attributes is the laser source of the machine. There are major two options including glass tubes and metal tubes. Let’s look at the differences between these two laser tubes.

CO2 Laser Machine Tube

Metal Laser Tube

Metal laser tubes use radio frequency to fire a fast pulsing laser with quick repeatability. They perform the engraving process with ultra-fine detail as they have a smaller laser spot size. They have a longer life span of 10-12 years, given they have premium parts like bystronic parts or prima spare parts, before the need for the refurbishing of gas arises. Its turnaround time in some cases can be quite long.

Filter Cloth Cutting

Glass Laser Tube

Glass laser tubes come at a lower cost. They produce laser with a direct current. It produces good-quality beams that work well for laser cutting. However, here are some of its drawbacks.

Here’s the one-on-one comparison between two:

A. Cost:

Glaser laser tubes are cheaper than metal tubes. This cost difference is a result of lower technology and manufacturing cost.

B. Cutting Performance:

To be realistic, both laser tubes are appropriate at their place. However, because the RF lasers work on a pulse base, these materials show a slightly rough edge. With that difference, the quality of the final results is hardly noticeable to most of the users.

C. Performance:

Metal laser tubes generate a smaller spot size out of the output window of the laser. For high precision engraving, this smaller spot size would make a difference. There are various applications where this advantage would be clearly visible.

D. Longevity:

RF lasers last 4-5 times longer compared to DC lasers. Its longevity can help offset the initial higher cost of the RF laser. Due to its capacity of refilling, the process can be more expensive than the replacement cost of a new DC laser.

Comparing the overall results, both of these tubes are perfect at their own place.

Simple Description of MimoWork’s Laser Source

Mimo’s Glass Laser Tubes use a high-voltage excitation mode, in which the laser spot is relatively large and of average quality. The main power of our glass tube is 60-300w and their working hours can reach 2000 hours.

Mimo’s Metal Laser Tubes use RF DC excitation mode, which produces a small laser spot with good quality. The main power of our metal tube is 70-1000w. They are suitable for long-term processing with high power stability and their working time can reach 2000 hours.

Filter Cloth Cutting

Samples cut by glass tube

Mimo recommends companies that are first exposed to laser processing to select laser machines with glass tubes for cutting low-density general materials like filter cloth cutting, garments cutting and the like. For those customers who need high-precision cutting of high-density materials or high-precision engraving, laser machines with the metal tube will be the optimal choice.

CO2 Laser Machine

Samples cut by the metal tube

* The above pictures are for reference only. To find out the specific cutting conditions of your materials, you can contact MIMOWORK for a sample test.*

Freeze-proofing Measures for CO2 Laser System in Winter

Stepping into November, when the autumn and winter alternate, as the cold air strikes, the temperature gradually declines. In the cold winter, people need to wear clothing protection, and your laser equipment should be carefully protected to maintain the regular operation. MimoWork LLC will share the antifreeze measures for CO2 laser cutting machines in winter.

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Due to the influence of low-temperature environment in winter, the operation or storage of laser equipment under the condition of temperature lower than 0 ℃ will lead to the freezing of laser and water-cooling pipeline, the volume of water solidified will become larger, and the internal pipeline of laser and water-cooling system will be cracked or deformed.

If the cold water pipeline ruptures and starts up, it may cause the coolant to overflow and cause damage to the relevant core components. In order to avoid unnecessary losses, be sure to do the correct antifreeze measures.

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The laser tube of the CO2 laser machine is water-cooled. We better control the temperature at 25-30 degrees because the energy is the strongest at this temperature.

Before using the laser machine in winter:

1. Please add a certain proportion of antifreeze to prevent the circulation cooling water from freezing. Because antifreeze has a certain corrosive, according to the use of antifreeze requirements, according to the antifreeze dilution ratio, dilute and then join the chiller use. If not used antifreeze customers can ask dealers, dilution ratio according to the actual situation.

2. Do not add too much antifreeze in the laser tube, the cooling layer of the tube will affect the quality of light. For the laser tube, the higher the frequency of use, the more frequent the water change frequency. Otherwise, pure water in calcium, magnesium and other impurities will adhere to the inner wall of the laser tube, affect the energy of the laser, so no matter summer or winter need to frequently change water.

After using the laser machine in winter:

1. Please empty the cooling water. If the water in the pipe is not cleaned, the cooling layer of the laser tube will freeze and expand, and the laser cooling layer will expand and crack, so that the laser tube cannot work normally. In winter, the freezing crack of the cooling layer of the laser tube is not within the scope of replacement. In order to avoid unnecessary losses, please do it in the correct way.

2. The water in the laser tube can be drained by auxiliary equipment such as air pump or air compressor. Customers who use water chiller or water pump can remove the water chiller or water pump and place it in a room with high temperature to prevent the water circulation equipment from freezing, which may cause damage to the water chiller, water pump and other parts and bring you unnecessary trouble.

Technical Textiles & Laser Cutting

Technical textiles are manufactured from a variety of fibres/filaments based on the desired properties of the end product. The fibres/filaments used can be broadly classified as natural or manmade. Natural fibres are important raw materials for the technical textile industry. The natural fibres predominantly used in technical textiles include cotton, jute, silk and coir. Manmade fibres (MMF) and manmade filament yarns (MMFY) account for around a 40% share of the total fibre consumption in the textile industry as a whole. These fibres form a key raw material for the technical textile industry because of their customizable properties. The key manmade fibres, filaments and polymers used as raw materials in technical textiles are viscose, PES, nylon, acrylic/modacrylic, polypropylene and the polymers like high density polyethylene (HDPE), low density polyethylene (LDPE), and polyvinyl chloride (PVC).

Technical Textiles Laser Cutting

Most of the time, Technical Textiles are defined as materials and products manufactured primarily for their technical and performance properties rather than their aesthetic or decorative characteristics. These textiles are used in the construction of automobiles, railways, ships, aircraft and spacecraft. Examples are Truck covers (PVC coated PES fabrics), car trunk coverings, lashing belts for cargo tie downs, seat covers (knitted materials), seat belts, non-woven for cabin air filtration airbags, parachutes, and inflatable boats. These textiles are used in automobiles, ships and aircraft. Many coated and reinforced textiles are used in materials for engines such as air ducts, timing belts, air filters, and non-woven for engine sound isolation. A number of materials are also used in the interiors of cars. The most obvious are seat covers, safety belts and airbags, but one can also find textile sealants. Nylon gives strength and its high bursting strength makes it ideal for car airbags. Carbon composites are mostly used in the manufacture of aero plane parts, while carbon fibre is used for making high end tyres.

Laser Cutting

For technical textiles that are used for many industrial applications, MimoWork has its unique laser solutions for processing, especially in thermal insulation, filtration, automotive and transportation industry. With over 20 years of combined expertise in the worldwide laser application industry, MimoWork Laser offers clients comprehensive services, integrated solutions and results are unparalleled. Regardless of which laser technology you want to apply, cutting, engraving, perforating, etching or marking, our professional one-stop laser cutting solutions make your technical textiles work better in specific applications.

Rethink Efficiency: Why MimoWork laser Cutting?

The laser cutting machine with much higher efficiency could cut the materials more smoothly and precisely than the traditional cutting tools. All of our laser systems are operated by Computer Numerical Control (CNC) parameters, CNC means a computer converts the design produced by Computer Aided Design software (CAD), into numbers. The numbers can be considered to be the coordinates of a graph and they control the movement of the cutter. In this way the computer controls the cutting and shaping of the material. These computer controls enable high levels of precision and increased cutting speed.

Once you get your design and image you want process, program them into the machine, your design, shapes, and size can be altered.

Rethink Efficiency: Why MimoWork laser Cutting?cid=6

The laser performs fast cutting actions with high accuracy, combined with the feature of CNC programming is regulating power output, which means less energy while cutting is used.

Efficiency is life—A rule to work

Mimowork Team is always preparing for our clients and runs efficiently and quickly to solve your problems. The way we operate can save you the most energy and time.

Rethink Efficiency: Why MimoWork laser Cutting?cid=6

Pre-sales consulting:

1. Analyzing customer’s concerns and requirements. 

2. Providing specific solution,

3. Arranging online demo, on-site demo, sample test and visiting. With our high efficiency for saving your valuable time.

Rethink Efficiency: Why MimoWork laser Cutting?cid=6

Trade Execution:

1. Making standard contract under the premise of technical agreements,

2. Arranging production and updating production process bi-weekly ,

3. Consigning shipment and purchasing transportation insurance.

MimoWork Laser provides our customers with fast and efficient service to Filter Cloth, Insulation Materials, Insulation Materials, Air Dispersion, Automotive& Aviation, Active Wear & Sport wear, Outdoors& Sporting Goods and other industries. 

Why is MIMO’s laser also suitable for SMALL BUSINESS PRODUCTION?

Laser cutting is a tech that uses laser to cut materials and is commonly used in industrial manufacturing applications, but it has also been used by schools, small businesses and amateurs.

Laser cutting works by directing the output of a high power laser, usually through optics. Laser optic system and CNC (computer numerical control) are used to guide the material or the resulting laser beam. Laser flexibility leads to robot laser processing and five-axis laser cutting in many areas.

Mimowork’s laser cutting machines save manufacturing costs by reducing the processing requirements for many engineering tasks. And Mimowork’s machines increase laser stability, cutting speed and cutting edge quality, and lower operating costs open up more ways for small businesses that work on customization orders like automobile/marine industry automobile/marine industry such interior fabric/leather cutting and perforation, foam cutting; EVA Mat marking; sunshade/furniture/seat covers cutting to use better laser tech for production.

Compared to some traditional tools, MIMO lasers can finish cutting/engraving/etching/perforating process faster, finer, and at the most cost-effective.

Laser Cutting Machine Principle

most commonly used machines to process finished products. The theory behind laser processing machine is to melt the surface or melt through the material. MimoWork will introduce the principle of laser cutting machines today.

1. Laser Technology Introduction

Laser cutting technology uses the energy released by a laser beam when it is irradiated onto the surface of fabric. The fabric is melted and the slag is blown away by the gas. Since the laser power is very concentrated, only a small amount of heat is transferred to other parts of the metal sheet, resulting in little or no deformation. The laser can be used to cut complex shaped blanks very accurately, and the cut blanks do not have to be further processed.

The laser source is generally a carbon dioxide laser beam with an operating power of 150 to 800 watts. The level of this power is lower than that required by many domestic electric heaters, where the laser beam is concentrated in a small area due to the lens and the mirror. The high concentration of energy enables rapid local heating to dissolve the fabric slices.

2. Laser Tube Introduction

In the laser cutting machine, the main work is the laser tube, so we need to understand the laser tube and the structure of it.

The carbon dioxide laser uses a layered sleeve structure, and the inner one is a layer of discharge tube. However, the diameter of the laser discharge tube of carbon dioxide is thicker than that of the laser tube itself. The thickness of the discharge tube is proportional to the diffraction reaction caused by the size of the spot. The length of the tube and the output power of the discharge tube also form a Proportion.

3. Water Chiller Introduction

During the operation of the laser cutting machine, the laser tube will generate a lot of heat, which affects the normal operation of the cutting machine. Therefore, a special field chiller is needed to cool the laser tube to ensure that the laser cutting machine works normally under constant temperature. MimoWork chooses the most suitable water chillers for each type of machine.

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About MimoWork

As a high-tech laser technology, since its inception, MimoWork has been developing laser products suitable for various industries, such as filtration, insulation, air dispersion, automotive and aviation, active wear and sportswear, outdoors activities and etc. Laser marking machines, laser cutting machines, laser engraving machines, laser perforating machine and laser die cutting machine are used interchangeably to create industrial innovations.

Our company provides a variety of laser cutting machines such as wire mesh cloth laser cutting machine and laser perforating machine. If you would like more details, please log in to our product interface for detailed consultation, we look forward to your contact.

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